Custom Electric Vehicle Battery Insulation Thermal Conductive Silicone Foam Sheet

Custom Electric Vehicle Battery Insulation Thermal Conductive Silicone Foam Sheet

Product Overview

Silicone thermal insulating foam emerges as a critical element in advancing the technology of new energy vehicles (NEVs), tackling the challenges of thermal regulation, electrical isolation, and shock absorption. This material is renowned for its exceptional heat resistance, superior electrical insulation qualities, and outstanding ability to dampen vibrations, making it indispensable for the engineering of both electric vehicles (EVs) and hybrid electric vehicles (HEVs).

Thermal Regulation Capabilities

In the critical area of thermal regulation, silicone thermal insulating foam is instrumental in optimizing the performance and lifespan of EV batteries. With its capability to endure a broad temperature range from -60°C to 630°C, it provides essential protection against the severe heat fluctuations encountered during the batteries' charging and discharging processes, significantly enhancing both battery efficacy and safety.

Vibration Absorption Advantages

Furthermore, this foam's vibration absorption qualities play a key role in diminishing noise, vibration, and harshness (NVH) within the vehicle, thereby elevating the driving experience. It effectively reduces the transmission of vibrations from both the vehicle's operation and external road conditions, ensuring a more comfortable ride for passengers.

Specifications and Technical Details

- Product Type: High-grade, heat-resistant silicone sponge sheet or silicone rubber foam sheet
- Available Colors: A range of colors including red, gray, black, and customizable Pantone colors
- Density: Specified from 0.7 to 1.1 g/cm^3
- Tensile Strength: Ranges from 5 to 7 Mpa
- Elongation: Achieves 200 to 300%
- Size Options:
- Widths: Standard sizes include 0.5m, 1.0m, 1.2m, and 1.5m, with customization available
- Thickness: From 1-30mm and lengths from 5-50m, customizable as required

Product Features:
- Composed of high-quality silicone, ensuring exceptional elasticity
- Maintains performance across temperatures from -60°C to 630°C
- Resists a wide array of environmental stresses including ozone, acid, alkali, oil, water, abrasion, tears, and impacts
- Features durability, age resistance, color stability, and low flammability

Applications:
- Ideal for use in engineering machinery, ironing and pressing machinery
- Essential for electrical and electronic equipment such as computers and printers
- Supports automotive, aerospace, clothing, and energy sectors
- Suitable for high-temperature environments like furnaces, heaters, kitchenware, chimneys, and gas appliances